SLAB INSTALLATION

Template Creation

Create precise templates using digital laser templating or manual methods. Account for appliances, sinks, faucets, and any custom cutouts. Verify all measurements before fabrication.

Fabrication

Cut slabs to template specifications using wet cutting methods. Allow a minimum of 12″ between a cutout and a joint. If less the joint needs to be supported. Drill the inside corners and cut to the corner not damaging the radius corner. Do not cross cut. Shape edge profiles, create sink cutouts, and drill faucet holes. Polish all exposed edges and surfaces. Always use proper dust control and respiratory protection. Quartz can only be wet polished. This will minimize the production of silica dust which can cause Silicosis or cause cancer.

Wearing masks approved by OSHA during fabrication is an absolute must. Proper ventilation is required to minimize hazards of dust. The workplace should be well ventilated to ensure no employee is exposed to more than 25ug/m3 in 8 hours (permissible exposure).

Dry Fit

Transport fabricated pieces to job site and perform dry fit. Check for proper fit, level, and alignment. Mark seam locations and verify overhang support. Make any necessary adjustments before final installation.

Substrate Preparation

Install 1/2" to 3/4" plywood substrate over cabinets to provide solid, level support. Ensure substrate is properly secured and level. Add reinforcement brackets for overhangs exceeding 6" (2cm).

Seam Preparation

For installations requiring seams, ensure edges are perfectly straight and smooth. Apply color-matched epoxy resin according to manufacturer specifications. Use seam setters to align pieces flush and level.

Adhesive Application

Apply 100% silicone adhesive in continuous beads approximately 3-4" apart across substrate. Use enough adhesive to prevent voids but avoid excess that could prevent proper seating.

Countertop Placement

Carefully place countertop sections on prepared substrate. Use suction cups or multiple installers to control placement. Press firmly to ensure good adhesive contact. Check for level and adjust with shims if necessary.

Seam Joining

For multi-piece installations, activate seam setters to pull pieces together tightly. Ensure seam is flush and level. Clean excess epoxy immediately. Allow epoxy to cure per manufacturer recommendations before removing setters.

Sink & Faucet Installation

Install undermount sinks using sink clips and silicone adhesive. Ensure proper support and sealing. Install faucets and plumbing fixtures. Test all connections for leaks.

Final Inspection & Cleanup

Clean all surfaces with approved quartz cleaner. Remove any adhesive residue, fingerprints, or debris. Inspect seams, edges, and cutouts. Apply final polish if needed. Protect countertop until customer acceptance.